Intelligent Ring Main Unit Automated Production System - JULAN Electric

Intelligent Ring Main Unit Automated Production System

The digital production workshop is a benign production system composed of automated production lines, supporting production facilities and digital information integration systems to realize the orderly production process, real-time upload and visualization of production data, and improve product quality consistency and traceability.

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Product introduction

The digital production workshop is a benign production system composed of automated production lines, supporting production facilities and digital information integration systems to realize the orderly production process, real-time upload and visualization of production data, and improve product quality consistency and traceability.

 

The system mainly consists of:

Track system; RGV shuttle car; Fixed standard assembly station; Loading and unloading station; Conveying skid gear; Robot automatic welding system; Ammonia leak detection system; High pressure withstand pressure test system; Office release test system MES system electronic Kanban; Drum assembly line, etc.

 

System advantages This system implements:

1.Orderly handling of materials in the ring network cabinet assembly, especially heavy materials, reduces the manual handling cost by about 50%;
2. Automatic production process of stud welding and gas box welding;
3.The automatic production line realizes the orderly transmission of raw materials, semi-finished finished materials and finished products, greatly reducing the workshop management cost and management pressure;
4. The annual production capacity has increased by about twice;
5, automatic flexible production line to achieve 1~6 unit gas tank and environmental protection gas cabinet compatible production;
6. Automated production line supporting digital information integration system, real-time collection of production data, so that the efficient quality traceability of products from raw materials to delivered finished products can greatly improve the qualified rate and consistency of factory products;
7. The workshop digital information integration system opens the docking window with ERP, and the production capacity, equipment efficiency, quality analysis, OEE, UPH and other information realize visual production and remote monitoring effect, greatly reducing the overall operating cost of the company.

 

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